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重型機械世界之最：世界上傾角最大（76.5°）的圓管帶式輸送機

——2023年重型機械世界之最科技成果獲獎項目專題報道

設備/技術名稱：大傾角變管徑管狀帶式輸送機

研制單位：焦作科瑞森重裝股份有限公司 www.jzcreation.com

首次投運時間：2018年10月

聯(lián)系人：陳紅香，15839198186，krszlgh@126.com

該產品通過變管徑技術的研發(fā)和應用，突破了常規(guī)管狀帶式輸送機的傾角極限、填充率極限和轉彎半徑極限，實現(xiàn)了物料在三維空間內任意角度提升和連續(xù)輸送，大大提升了管狀帶式輸送機的空間適用性，同時保證了密封環(huán)保輸送效果。

2018年在河南佰利聯(lián)新材料有限公司的成功應用，實現(xiàn)了24m水平距離內將物料提升24m的連續(xù)大傾角密封輸送的技術要求，最大傾角達76.5°，解決了其場地受限、密封環(huán)保、連續(xù)輸送的技術難題。

創(chuàng)新點：

1）以變管徑技術實現(xiàn)76.5°大傾角提升；

2）以110倍管徑實現(xiàn)超小半徑轉彎；

3）以穩(wěn)定的限料技術實現(xiàn)大傾角段100%填充率；

4）以管內尾料收料技術實現(xiàn)兩種物料大傾角輸送兩種物料相互污染問題。

圖：大傾角變管徑管狀帶式輸送機的成功應用，實現(xiàn)散狀物料76.5°大傾角輸送，并達到密閉環(huán)保的效果。

The world's steepest inclined pipe conveyor(76.5°)

High Angle Variable Diameter Pipe Conveyor

Jiaozuo Creation Heavy Industry Co., Ltd.

Through the development and application of variable pipe diameter technology, this product has broken through the inclination limit, filling rate limit, and turning radius limit of conventional tubular belt conveyors, achieving arbitrary angle lifting and continuous conveying of materials in three-dimensional space, greatly improving the spatial applicability of tubular belt conveyors, and ensuring the sealing and environmentally friendly conveying effect.

The successful application in Henan Baililian New Materials Co., Ltd. in 2018 achieved the technical requirement of continuous high inclination sealed transportation within a horizontal distance of 24m, with a maximum inclination angle of 76.5 °. This solved the technical problems of limited site, sealed environmental protection, and continuous transportation.

Innovation points:

1) Using variable pipe diameter technology to achieve a 76.5 ° large inclination angle lift;

2) Achieving ultra small radius turns with a diameter of 110 times the pipe diameter;

3) Using stable material limiting technology to achieve 100% filling rate in the high inclination section;

4) The problem of mutual pollution between two types of materials transported at a high inclination angle using the technology of collecting tailings in the pipe.